designed for: controlled cool air flow to bring down the temperature of poultry to the required level
Capacity: Up to 6000 birds per hour
Advantages:
designed for: controlled cool air flow to bring down the temperature of poultry to the required level
Capacity: Up to 6000 birds per hour
Advantages:
The Air Chilling system from Dutch Poultry Tech is designed to cool poultry carcasses using controlled flows of cold air, bringing the product temperature down to the required level in a hygienic and efficient way. Birds are transported on the overhead conveyor through a chilling tunnel where air circulation ensures uniform cooling.
Unlike water-based systems, air chilling does not use water, which significantly reduces the risk of cross-contamination between carcasses and eliminates water consumption. This makes it a preferred solution in many markets focused on fresh poultry products. The system is available in different configurations depending on capacity and available space, with standard setups ranging from 500 to 2,000 birds per hour and a chilling time of approximately 60 minutes.
Dutch Poultry Tech’s Air Chilling System
| Model | Article | Per hour | Length | Width | Height | Weight | Installed power | Weight (packed) |
|---|---|---|---|---|---|---|---|---|
| ACS 500 BPH | Air Chilling System | 500 birds per hour | 51 meters | Various | - | - | - | - |
| ACS 1000 BPH | Air Chilling System | 1000 birds per hour | 84 meters | Various | - | - | - | - |
| ACS 2000 BPH | Air Chilling System | 2000 birds per hour | 165 meters | Various | - | - | - | - |
The Air Chilling system from Dutch Poultry Tech is an advanced solution for cooling poultry carcasses after evisceration and washing. This process is essential to bring the product temperature down to the required level before further processing or packaging, especially when producing fresh (non-frozen) poultry products.
The system operates by moving birds through a chilling tunnel on an overhead conveyor, where controlled cold air flows circulate around the carcasses. This ensures even and consistent cooling across all products. The chilling process typically takes around 60 minutes, depending on line configuration and capacity.
A key advantage of air chilling is its high level of hygiene. Because no water is used, there is a greatly reduced risk of cross-contamination between birds. This makes air chilling increasingly popular in many countries where hygiene standards and product quality are a priority.
In addition, the absence of water means processors can reduce water consumption and avoid water treatment requirements, which can be a major benefit in regions where water availability or costs are a concern.
Key features include:
The system layout can be adapted to the available space and production requirements, making it suitable for various processing plant designs. However, air chilling is specifically recommended for fresh poultry products, as it is not suitable for frozen end products.
By combining hygiene, efficiency, and flexibility, the Air Chilling system provides a reliable and modern solution for poultry processors aiming to improve product quality and meet strict food safety standards.
Dutch Poultry Tech has many videos available on YouTube demonstrating it’s machines.
The Air Chilling system integrates into Dutch Poultry Tech’s Pluck & Play concept, offering a flexible and easy-to-install solution for hygienic poultry cooling.
Dutch Poultry Tech develops efficient poultry processing solutions focused on automation, hygiene, and ease of use, helping processors worldwide achieve consistent performance and reliable results.
